Completion of teams

 Reduce costs!

 Balance out bottlenecks & production peaks!

 Optimise your processes with us!

 


IBS-Icon Konstruktion

Construction

IBS-Icon Simulation

Simulation

IBS-Icon Planung

Planning

IBS-Icon SPS

SPS


IBS-Icon Beratung

Advice

IBS-Icon VIBN

VIBN

IBS-Icon Dokumentation

Documentation


Construction

IBS Konstruktionsmitarbeiter arbeitet mit CATIA

We implement your ideas - from the design of individual mechanical components to the realisation of complete machines and plants. Our engineers, technicians, technical draughtsmen and product designers draw on many years of experience in construction and project management. We offer our know-how either for the entire project or individual phases. We would be happy to complement your design team, learn about your processes on site and set up a team tailored to your needs with us.

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Our services:

  • Construction in mechanical engineering and related fields 
  • 3D-CAD model creation for manufacturing, visualisation and presentations  
  • Changes or adjustments to existing drawings or designs  
  • Creation  production-ready drawings from hand sketches or old drawings  
  • Creation of data sheets with the corresponding drawings  
  • Parts list generation   
  • Visualisation and  structure  of overall processes  and complete plants  
  • Digitisation of entire product ranges  

Simulation

IBS Simulationsmitarbeiter vor PC

An optimal production process is defined at an early stage by foresighted process planning and simulation of all detailed procedures. This is visualised in a 3D-CAD system, which creates a digital image of the real plant. This results in significant time and cost savings and ensures a faster production start-up.

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Unsere Dienstleistungen:

  • Prozessgenerierung- und Validierung
  • Absicherung der Planungsergebnisse
  • Zugänglichkeits- und Erreichbarkeitsuntersuchung
  • Festlegung der Werkzeug-Geometrien
  • Auslegung und Einsatz sämtlicher Fügeverfahren
  • Taktzeitvalidierung
  • Sicherheits-, Risiko- und Ergonomiebetrachtung

Planning

Ideensammlung in der Planungsphase einer Anlage

From the "green field" to the finished plant - already in the initial stages of new projects we set the course for a production of your products designed for maximum efficiency and function. By using the most modern planning tools we put your visions on the way to realisation.

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Our services:

  • Product, process and resource planning
  • Availability calculation / simulation
  • Cycle time determination
  • Determination of space requirements
  • Plant design for automated and flexible production plants
  • Requirement and cost determination of the necessary operating resources

SPS

Anischt einer SPS-Programmierung am PC

PLC stands for programmable logic controller. This component is used for the control and regulation of machines and plants. Based on your electrical plan and process description, we develop the desired PLC programs for you. Before these are uploaded into the CPU (the brain of a plant or machine), we test them virtually. We can create the PLC programming either via the TIA portal (Siemens) or PC-Worx (Phoenix).

 

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Our services:

  • Analysis & Adaptation of PLC programming
  • Virtual check of the programmes
  • Creation of the hardware configuration

Consulting

Mitarbeiter besprechen Konzept

We advise you on your individual automation project. It does not matter whether we start from scratch or build on your existing processes.   Based on this initial discussion, we will define the next necessary steps together with you.

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Our services:

  • manufacturer-independent initial consultation for automation
  • Consideration of the technical feasibility
  • Analysis of the automation potential
  • Visualisation and  structure  of overall processes  and complete plants  
  • Analysis of the optimisation potential of processes
  • Production of suitable contacts

VIBN

virtuelle Inbetriebnahme

With the help of Virtual Commissioning (VIBN) we would like to support our customers in optimising the interaction of mechanical and control engineering. In this way, construction site costs and the time required to commission the plant on site can be reduced. In technical terms, virtual commissioning, PLC and robot programs are used to program and test the software image of the real plant in advance. Errors which could be eliminated at great expense on the construction site are detected and corrected.

 

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Our services:

  • Virtual realisation of the complete plant functionality with System RF::Suite
  • Production-ready PLC software & Robot programs
  • Test verschiedener Betriebszustände der Anlage
  • Training of the personnel for operation

Documentation

Bilder technischer Dokumentation

We prepare all relevant documents required for the planning, construction and operation of your product or plant. The planning and construction documentation includes, among other things, joining plans, layouts, foundation plans, robot, station and line overviews. The operating instructions contain all information necessary for safe operation throughout the entire life cycle of the plant.

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Our services:

  • CE documentation
  • Risk analysis
  • FMEA
  • Risk assessment
  • Security layout
  • Instruction manuals

 

Your contact persons

Matthias Kühn

Matthias Kühn Ansprechpartner IBS

Marcel Berndt

Marcel Berndt Ansprechpartner IBS
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